I studied forestry at Penn State University and then spent ten years working in the utility line clearance industry with the Asplundh Tree Expert Co. While building my house, I began to get into carpentry and woodworking, and later went to work as a finish carpenter. Eventually, I started taking on some minor woodworking jobs. I realized I needed some real shop experience, so I took a job in a stair shop building custom staircases for about five years. While there, I began to set up a shop of my own with the intention of going into business for myself, which I did in 1998. I’ve been on my own since.My typical day is usually pretty simple. I’ll spend an hour in the morning on the computer promoting my shop and looking for leads. Around 8:00 A.M. I open up the shop and work on whatever I’m doing until 4:00 or 5:00 P.M.
My hands-down favorite thing to do is develop the process for manufacturing a new product. This involves figuring out how to design a product so that it’s not only durable and functional, but also economical to build. Then all the jigs, fixtures and CNC programs have to be created and tested until the whole process is running smoothly. Up to now, the most challenging project has been our line of wooden sunglasses which were developed for a specific client. We spent hundreds of hours just figuring out how to build the first pair then hundreds more hours refining the process until they became profitable.
My own organization is crucial to the success of a class, especially with an advanced project class. If I have not examined each operation we need to do, in what order we will do it in and, most importantly, how many operations we can do simultaneously, then we will get very little done and the project will not even be close to finished in the time allotted.
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