In being self-employed, one day will greatly vary from the next, but generally, I start in the morning by dealing with in-town errands or head right to the shop if there are none. Once at the shop, there’s an e-mail check, then a brief glance at various websites to look for new developments related to our market and clientele. Then the real workday starts. I’ve got a bunch of notes regarding current projects taped next to my computer and will make a list for the day’s tasks by picking the highest priority items from the notes. The goal is to get that stuff accomplished by the end of the day. There are two of us in the shop, but we usually work on separate projects, so that’s why I have my own to-do list. Some days are spent on the computer designing or creating programs for the laser or CNC. Other times we’re doing runs of sunglasses or guitar parts which we sell wholesale to other businesses. In which case, I may be operating the laser or CNC. Despite the high-tech tooling, there’s still a lot of bench work to do, and that can involve cutting and fitting joints with chisels and hand planes. Besides that, there’s always plenty of rough lumber to mill since no project can begin until boards are flattened, surfaced and cut to dimension.
Bruce Lamo has done woodworking pretty much all his life, although never exclusively to make a living. He prefers making furniture and working with solid wood, but often uses plywood when making cabinets. This article originated when a few friends were considering buying tools that based on his experience, he thought would not be a good investment.
Break down plywood Following the cutting diagram, crosscut plywood along the line marked “first cut”. Take the smaller of the two rip 3/4″ plywood according to diagram and cut list. For safety and easier handling, use a circular saw with a good quality blade (following a straight edge guide for a straight cut) for first cross-cut on plywood. If you are not confident in your circular saw’s ability to cut straight lines with no tear out, leave yourself 1/4″ of extra material (there is enough extra material in a 4′ x 8′ sheet of plywood to do this) and make your final cuts on the table saw.