Measure back opening (the plywood sits between the protruding outside edges of the sides that were formed from the rabbets that were previously milled, and fully overlaps the backs of the carcass top and bottom panels). Cut 1/4″ plywood to fit snugly. Even though I have a large cabinet saw equipped with ample outfeed support, I like to make the cross-cut first using a circular saw for a safer, more controlled operation, and then rip to width on a table saw. Be careful when cutting 1/4″ plywood on a table saw, as it can flex, allowing the material to rise above the blade which can cause a dangerous kickback. Use a slow feed rate, apply steady downward pressure when needed, and be sure to use your blade guard for this operation.
All things considered, the easiest and most practical way to plane a piece of unmilled wood is to use a router. You can pick up a halfway decent router fairly inexpensively, and the good thing about investing in one is that there’s truly no limit to what you can do with it - planing a piece of wood is just one of a million different things a router can be used for.
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Use the Cutting List (see Additional Information, below) as a guide for cutting all the parts. The next step is to mark the shelf positions on the shelf sides. It’s important to keep track of the orientation of the parts. For reference, we placed a piece of masking tape on the top of each side, and on the top side of each shelf. Justin and Jackson used a framing square to draw lines indicating the bottom of each shelf (Photo 1).
Bruce Lamo has done woodworking pretty much all his life, although never exclusively to make a living. He prefers making furniture and working with solid wood, but often uses plywood when making cabinets. This article originated when a few friends were considering buying tools that based on his experience, he thought would not be a good investment.
A very very interesting woodworking project you can undertake is to make spoons and ladles of all sizes out of wood. These items are really coming back in a big way. I sincerely feel you can attract a lot of attention and sell these items very well. People are beginning to use more wholesome utensils in the kitchens. Wooden spoons and ladles are going to be raging popular products. Getting a lathe will go a long way in making any kind of wood bowls, spoons and ladles.
Before you put any tool to your lumber, you will need to understand its proper orientation and what direction to plane the board. As trees grow, growth ring layers continue to build on one another and this produces beautiful grain that shows in our boards. This grain can make planing it trickier if we ignore the ideal direction to work. Working wood grain is kind of like petting a cat — if you go from tail to head, you will find the hair standing straight up and might get a hissing disapproval, but if you pet “with the grain” from head to tail, you’ll find the hairs lay down nice and smooth and purring will ensue.
Make It: Help your child paint a square wooden dowel and wooden spool his favorite colors and allow to dry. Glue white string around the spool and adhere it near the bottom of the dowel. Attach a long string to the far end of the dowel and tie a magnet to the opposite end (magnetic barrels from the jewelry section of the craft store work well). Make clothespin "fish" by painting them fun colors with pink lips. Let paint dry and help your child glue on sequin scales and googly eyes. Now he'll be ready to go fishing!
Woodworkers must have good hand-eye coordination to make precise cuts; math aptitude and computer skills (especially if working in manufacturing) to properly fabricate objects and furniture; mechanical skills to adjust and calibrate machinery; physical stamina and strength. They must also be detail-oriented and have the technical skills necessary to understand and interpret drawings and manuals. In addition, the following is important knowledge to acquire and cultivate:
This hand held sander is a great finish sander. When sanding, grain directions should be the first thing one looks at when deciding which direction to move the sand paper. With the random orbital sander, because of its circular movements, one does not need to take too much notice in the grain direction. Plus, with a velcro pad, switching sandpaper discs only takes a few seconds. Most sanders allow for speed control as well. This is an important feature because you do not want to over or under sand your work since what you leave behind after you finish sanding is going to exist.
How about building a secret room hidden behind a door that’s masquerading as a bookcase—just like in the movies? Not sure how to build the entrance? Well, just buy a kit. These bookcase doors from Woodfold Manufacturing are perfect for disguising the secret entrance. The bifold-style doors look like a typical bookcase when they’re closed. In fact, you can even load up the shelves with 500 lbs. of books or knickknacks. The doors slide open along a steel roller system at the top and the bottom to reveal the secret room.
Substitute “woodworking” for “judgement” and the principle still holds. Classes, videos, books and private instruction are the result of someone, once upon a time, making a mistake and then passing on the knowledge of how to avoid the same mistake to others, then that knowledge can continue to be passed down the line. That can be very valuable for avoiding common errors and really helps many people in their quest for better results.
Next, grab a role of tape to make your rounded corners for the arms and back supports. Do a rounded corner for the two outside armrests, and for both outside pieces of the table top. Create rounded corners for the top of the backrest supports as well(Part H). Cut with a jigsaw and use an orbital sander to smooth the edges. Check out photos in later parts of the project to see the rounded edges.
In the sixty years of woodworking I have found two tools of increasing necessity. One is a band saw. I can do most of my work with a band saw and hand plane. The second tool is a bow saw, or actually several bow saws. They will replace the band saw if required, though they are slow. One I made about twenty years ago has a one and a half inch wide rip blade and is about thirty inches long. I think the blade is from an old industrial band saw blade I picked up and sharpened into a rip saw blade. It works very well on ripping lumber, logs, etc. Though it tires me out to much to use it now.
And, although a formal education is helpful, it is not necessary, and most woodworkers receive on-the-job training under the supervision of other more experienced workers. However, because of the ongoing development and modernizing of woodworking machinery, many employers are requiring applicants to have at least a high school diploma, or a few years training in math (specifically geometry) and computer applications. Many woodworkers will receive training by enrolling in a community or technical college. Some may attend a university that offers coursework in furniture manufacturing or wood engineering. Individuals who have earned a degree can often move into management or supervisory positions, or go on to open their own woodworking shop. Becoming a skilled woodworker can often take years, and knowledge of blueprints and work sequences takes training and practice.
Tightening the nuts clamps the uprights against the shelves, holding them in place and providing shear strength (through friction) for the whole assembly. I know of an 8' tall, 12' long version of these shelves that has survived a few minor earthquakes while fully loaded with hundreds of books. Once the nuts are tightened on my smaller versions, I (all 240lbs of me) have a very hard time "racking" the shelves by pushing on one end of them in an attempt to get them to collapse: I can't.