In being self-employed, one day will greatly vary from the next, but generally, I start in the morning by dealing with in-town errands or head right to the shop if there are none. Once at the shop, there’s an e-mail check, then a brief glance at various websites to look for new developments related to our market and clientele. Then the real workday starts. I’ve got a bunch of notes regarding current projects taped next to my computer and will make a list for the day’s tasks by picking the highest priority items from the notes. The goal is to get that stuff accomplished by the end of the day. There are two of us in the shop, but we usually work on separate projects, so that’s why I have my own to-do list. Some days are spent on the computer designing or creating programs for the laser or CNC. Other times we’re doing runs of sunglasses or guitar parts which we sell wholesale to other businesses. In which case, I may be operating the laser or CNC. Despite the high-tech tooling, there’s still a lot of bench work to do, and that can involve cutting and fitting joints with chisels and hand planes. Besides that, there’s always plenty of rough lumber to mill since no project can begin until boards are flattened, surfaced and cut to dimension.
Getting started in woodworking can seem like a daunting task. From specialty woodworking tools to identifying and understanding the different types of wood, there is so much to know that even the old-timers are still developing. But learning and experimenting are what woodworking is all about. Get started on the right foot with some essential basics about safety, tools, lumber, and traditional layout and measuring techniques.
Substitute “woodworking” for “judgement” and the principle still holds. Classes, videos, books and private instruction are the result of someone, once upon a time, making a mistake and then passing on the knowledge of how to avoid the same mistake to others, then that knowledge can continue to be passed down the line. That can be very valuable for avoiding common errors and really helps many people in their quest for better results.
My hands-down favorite thing to do is develop the process for manufacturing a new product. This involves figuring out how to design a product so that it’s not only durable and functional, but also economical to build. Then all the jigs, fixtures and CNC programs have to be created and tested until the whole process is running smoothly. Up to now, the most challenging project has been our line of wooden sunglasses which were developed for a specific client. We spent hundreds of hours just figuring out how to build the first pair then hundreds more hours refining the process until they became profitable.
Thickness planer. A thickness planer is used to fix surfaces of imperfect wood. If you are picking up less than perfect wood from the lumberyard, wood with some surface defects, a planer will let you fix that wood in the quickest time. A thickness planer pays for itself quick as it allows you to buy cheaper wood that doesn’t have perfect surfaces and fix it yourself. Be careful though. You loose wood during planing. So the remaining amount of wood still has to be worth the price you paid for it.
Nearly every woodworking project in one form or another will require you to check some intersection, joint, or board end for squareness, or "square." In some cases, you'll need to confirm that an entire assembly is square. For small projects, you can use a squaring tool, such as a try square, speed square, or framing square. For larger projects, you can check for square by measuring diagonally between opposing corners: The assembly is square when the measurements are equal. You can also use the 3-4-5 method, based on the Pythagorean Theorem: a2 + b2 = c2.
Fifteen years ago, I was running a small woodworking school in a funky L-shaped room with a leaky roof (try keeping a straight face when water is dripping on your head while you demonstrate how to use the table saw). As much as I liked working at the architectural millwork firm, I realized the school would always take a back seat to the main focus of the business.
With the right tools and materials, what you build is only limited by your imagination and creativity. So why not have a little fun with the kids and teach them something at the same time? Our woodworker tools and woodworking supplies will help you put together an easy birdhouse, squirrel feeder or butterfly house. The kids will love to use our paint samples to add their creative touch, and will enjoy displaying the finished product in the backyard.
If you have an old guitar lying in your house that you just don’t want to let go of, due to an emotional attachment, here is a great way of re-using it, by converting it into a bookcase. Whether you hang it in your living room or in your courtyard, it looks really attractive, housing your favourite reads. If one can arrange for a hammock, the entire setting of your courtyard will look splendid!
Let’s start with perhaps the most basic tool in every household – the claw hammer. The claw on one side of the head should be well counterbalanced by the finished head, which should be somewhat rounded. The other kind of head is the waffle-head. Most commonly used in construction, it leaves a distinctive waffle mark on the wood when you drive the nail. This, of course, is not the proper nail for woodworking.
In recent years, this versatile and accurate tool has become a fixture in the work shop and at the work site. Also called a “chop box,” the miter saw consists of a powerful circular saw mounted on an arm that hinges at the rear of the tool. When the blade is lowered in a chopping motion, it cuts through the workpiece, passing through a slot in the base. The motor and blade can be pivoted with respect to the base for miter cuts. Another adjustment makes it possible to tilt the blade, too, allowing for compound miter cuts, handy for jobs like cutting crown moldings, which are set at a pitched angle and that must also turn around corners. The diameter of the blade determines the maximum cut width, with standard sizes ranging from 8-inch blades up to 15 inches. A 10- or 12-inch saw is sufficient for most jobs.
The Japanese saw is a favorite. A much smarter, efficient and exact cut can be made using this saw as opposed to a European saw. The difference between the two is simple: tooth direction. European saws cut when pushing the saw as opposed to Japanese saws which cut on the pull. One uses much less energy when pulling - perhaps that is why the horse was put in front of the cart. A Japanese saw is a must have in any shop.
11. Other necessary skills: Each woodworker should have a basic knowledge of metalworking. Although most of the home furniture is made out of wood, in this category you may occasionally find some projects made out of metal, or the wooden furniture projects that have a decorative metal parts or fasteners. In our opinion, the combination of wood and wrought iron makes the most beautiful furniture.
You can find a project for just about every room in your home. Table scape trays make perfect platforms for dining room decoration. Wooden plaques offer a blank slate for any saying or picture you want. If you want a unique table, we’ve got a few options to consider. Headboards and benches can give your bedroom a real transformation. You can find anything you want among these DIY wood craft projects.
Your first backsaws should be (1) a dovetail saw, with fine rip teeth, used for cutting joinery along the grain (like dovetails), (2) a “carcass saw” used for cutting across the grain (fine cross cut teeth), and (3) a larger tenon saw used for cutting deeper cuts, like tenon cheeks, along the grain (rip teeth). All three saws are used very, very often in my workshop. You could certainly get by with just a larger dovetail saw and a carcass saw at first, if you don’t plan on immediately cutting large tenons. Buying backsaws can be very confusing because there is no standardized naming system, and a dovetail saw can be turned into a carcass saw (and vice-a-versa) by sharpening it differently. And practically everybody that’s selling antique saws mixes the names up. My buyer’s guide really clears this confusion up and will help you know what to look for.
Make It: Paint nine craft sticks red, six craft sticks white, and four mini craft sticks white. Let them dry. On a rectangle piece of cardstock, have your child create a blue sky and green grass with colored paper or markers. Then help her create the bottom of the barn by gluing on a row of 11 craft sticks vertically in the following pattern: two red, one white, five red, one white, two red. Glue white sticks horizontally along the top and bottom and cross two in the middle as shown. Glue the mini craft sticks to red cardstock to form the barn roof. Adhere the barn roof to the background above the barn. Cut out a rectangle from black paper and adhere it to the barn. Cut strips from a paper bag and crumple for the look of hay; adhere to black rectangle.
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To start off you only need either a 1/4″ or 3/8″ mortise chisel (or some size close to those). You don’t need a whole set of mortise chisels. Mortise chisels (also spelled “mortice”) are used for chopping mortises (rectangular holes) into the side of your board for insertion of a tenon. “Mortise and Tenon” is a very common and very strong joint that most people have heard of.
Woodworkers use geometry, arithmetic, algebra, calculus, and statistics to measure materials and during the planning stages of projects. On any given job, they will calculate sizes, dimensions, distances, and quantities of materials. Computer skills and knowledge of relevant software also benefits woodworkers with job-estimating, project management, and basic spreadsheet or word processing. Woodworkers should be detail-oriented, have good people skills, have steady hands, and physical strength, especially when lifting 100-pound sheets of plywood.
If you enjoy these free bookcase plans be sure to check out these other free woodworking plans for shelves, coffee tables, entertainment centers, desks, Little Free Library, wine racks, jewelry boxes, home bars, kitchen islands, bathroom vanities, playhouses, picnic tables, dog houses, decks, workbenches, tree houses, pergolas, sheds, Adirondack chairs, bunk beds, and even chicken coops.
Steely blue walls and a few intricately placed wood slices will give your bathroom a great rustic look. You will need several wood slices to go all the way around the room and then just place them in geometric patterns or however you want. Thin wood slices will affix to the walls easily with wallpaper glue or you can use a hot glue gun if you prefer.
The shelves fit into dado joints routed into the case sides. Since the shelves were going to be glued and screwed into the dadoes, they couldn't be adjusted later. So I measured my books before I decided how tall the shelves should be. As a rule, a bookcase with shelves between 7 in. and 14 in. apart accommodates most everything. While books generally fit on 8- to 9-in.-deep shelves, I prefer deeper bookcases, so I ripped the plywood to a width of 11 7/8 in.
Keeping your house clean and well-sorted is probably one of the trickiest tasks, especially if you are one of those people who have more books than clothes and shoes combined. Each of your books is priceless and you want to preserve them in the best condition possible. But it is not always so easy, especially if you do not have a proper bookshelf. Now bookshelves do not come cheap, be it a simple plywood one or an ornate wooden case. So, here are forty simple yet trendy DIY bookshelves for you and your books.
At some point dust collection needs to be considered. For safety reasons all power tools should run in conjunction with a good dust collection system. However the reality is that many woodworkers will put up with the dust for a while, if not forever. There are machines that really can't be run without dust collection such as a large planer or a bandsaw. The chips and sawdust must be extracted or else the buildup will damage the machine. A large shop vac may be sufficient for smaller machines, and portable dust collectors are available that can be moved from one machine to another. Dust collection is a reasonable investment that should actually be made early on. Your health is well worth the cost.
Being without machinery to dimension and dress rough timber myself I can definitely see the benefit, but I think the investment (both in money and space) in machinery like this is premature for ‘basic’ woodworking. Additionally, without some other machinery (table saw, bandsaw) you’re still going to have trouble dimensioning smaller timber for projects from large/rough stock (e.g. producing timber strips for case fronts, ripping to reduce thickness, etc).
Make It: Let your child choose a few bright colors to paint his dragonfly. Paint a wood clothespin to be the body and paint two mini craft sticks to be wings. Once dry, cross the craft sticks on top of the clothespin and glue in place. Add googly eyes to the front and glue a strong magnet to the bottom of the clip. Display it on the fridge and your little one will feel very proud.
These types of guitar picks are quite easy to make and are perfect for that special musician or guitar player in someone’s family.While they’re not quite good at being used for playing guitar (wood and metal plus constant friction are bad for both parties), the make a lovely ornament for any player and are a great gift, for Christmas or birthdays, to give to that serenading someone.
Woodturning is the craft of using the wood lathe with hand-held tools to cut a shape that is symmetrical around the axis of rotation. Like the potter's wheel, the wood lathe is a simple mechanism which can generate a variety of forms. The operator is known as a turner, and the skills needed to use the tools were traditionally known as turnery. In pre-industrial England, these skills were sufficiently difficult to be known as 'the misterie' of the turners guild. The skills to use the tools by hand, without a fixed point of contact with the wood, distinguish woodturning and the wood lathe from the machinists lathe, or metal-working lathe.
An assortment of chisels should be part of every workbench. Chisels are not just for wood carvers. Any woodworker will need chisels to clean out joints and saw cuts. Look for chisels made of high-alloy carbon steel or chromium-vanadium alloyed steel. Hardwood grips are best, especially if they have metal caps on them. This will keep the end of the handle from becoming malformed when you hammer on it.
I use chisels perhaps more than any other tool in my workshop, so it’s a good idea to not cheap out here. A high quality set of bevel edge bench chisels (new or vintage) will last you many years (likely your entire life) and will be used on nearly every project. I’ve used some descent affordable plastic handle bench chisels, but highly prefer lighter wooden handle chisels with excellent steel.
I think it depends on the type of woodworker you would like to become. Are you more interested in traditional “electric free” carpentry or are you drawn to the ease and convenience of modern machinery? Also, I think you should take into consideration what kind and how much shop space you have available. I have worked with all the modern machines for years now, and are just presently finding personal satisfaction in traditional woodworking. In fact, last night I built my very first bookcase with just a few “powerless” hand tools. So in all, I would suggest some personal reflection…What type of woodworker do you want to become?…and from there garnish your shop appropriately.
The wood to be turned is fixed between the “headstock” and “tailstock” of the lathe. The headstock houses the motor that spins the workpiece; the tailstock is adjustable, moving along the length of the bed to fit workpieces of various lengths. Once the piece is locked in place, the tool rest is positioned about an eighth of an inch away from the piece, just below its center line. The spinning workpiece is then shaped using a chisel or gouge held fast to the tool rest. Face-plate turning, in which the workpiece is fastened with screws to the face plate of the drive spindle, enables the woodworker to produce bowls and other hollow goods.
Last but not least, every shop needs safety measures. Reading all safely requirements for tools is important, but there are also other issues one needs to deal with. First, it is important to use proper eye protection. Accidents do happen, blades crack and wood does go air born. Therefore, if you value your eye sight it is important to wear safely glasses. Second, you also need ear protection. Since many power tools give off a high decibel noise, the ears become damaged over time, which can cause tinnitus. There are many different ear protections on the market so choose the one that works best for you. The final safety measure is dust collection. Dust collection is often overlooked because it tends to be invisible, but it can enter the lungs and, over time, inhibit the air capacity of your lungs.