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Thank you for that info. Is there any recommended size for crosscutting? Lets say I purchase a 4×8 sheet of plywood or MDF at my local home center. I have them cut it down to strips of 18×8 (for example). When I get home, if I need to crosscut the 18×8 piece, is that possible on a cabinet saw with a crosscut sled or better with a track saw? Reason I ask, that will most likely be my scenario when I purchase lumber. I would rarely bring home a full 4×8 sheet from the store because it’s easier to transport it in smaller widths. I’m at the point to make some tool purchases, and seeing if I should go solely with a track saw for my scenario or get both? I do have a 12 inch compound miter saw but cutting to size on that with 18 inch depth panels is hard in one pass.
Next, grab a role of tape to make your rounded corners for the arms and back supports. Do a rounded corner for the two outside armrests, and for both outside pieces of the table top. Create rounded corners for the top of the backrest supports as well(Part H). Cut with a jigsaw and use an orbital sander to smooth the edges. Check out photos in later parts of the project to see the rounded edges.
Break down plywood Following the cutting diagram, crosscut plywood along the line marked “first cut”. Take the smaller of the two rip 3/4″ plywood according to diagram and cut list. For safety and easier handling, use a circular saw with a good quality blade (following a straight edge guide for a straight cut) for first cross-cut on plywood. If you are not confident in your circular saw’s ability to cut straight lines with no tear out, leave yourself 1/4″ of extra material (there is enough extra material in a 4′ x 8′ sheet of plywood to do this) and make your final cuts on the table saw.
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