So my partners and I opened a Woodcraft store that had an established school as a main part of its business plan. What could be better? Come for a class and buy some tools. But when I first presented the idea of a full-fledged school to the corporate people and told them the dollar amount that I planned to do in school tuition sales, they basically laughed at me. A year after we were opened, they finally started to take notice of this whole "education thing" because I had not only met my projections, I doubled them.
Using these bookcase plans, I built three of these for my children’s school about five years ago (five years in an elementary school is equivalent to a hundred years in a typical home). They have seen tons of abuse, and have held up beautifully. The school can’t wait to get their hands on more of them to replace the “bargain” bookcases they got from a furniture chain which have needed extensive repairs over the same five year period.
Small planers on the other hand can do a lot for you. Here it is hard to argue with their capabilities. A large industrial-weight planer is a machine few small shops can justify, but there are numerous portable planers available for a few hundred dollars that can deliver a reasonable cut. They allow you to quickly clean up glue joints or prepare rough lumber.
Measure back opening (the plywood sits between the protruding outside edges of the sides that were formed from the rabbets that were previously milled, and fully overlaps the backs of the carcass top and bottom panels). Cut 1/4″ plywood to fit snugly. Even though I have a large cabinet saw equipped with ample outfeed support, I like to make the cross-cut first using a circular saw for a safer, more controlled operation, and then rip to width on a table saw. Be careful when cutting 1/4″ plywood on a table saw, as it can flex, allowing the material to rise above the blade which can cause a dangerous kickback. Use a slow feed rate, apply steady downward pressure when needed, and be sure to use your blade guard for this operation.
With a lot of woodworking tools, the basic technique is pretty self-explanatory. But not all of them are so intuitive. Proper use of hand planes requires a bit of instruction and practice to develop the feel of adjusting the cut from coarse to fine. Additionally, the edge can be askew or the cap iron can be in the wrong place. Although these things require a little bit of research to figure out, properly using a hand plane is an undeniably attainable skill. I encourage you to grab an old plane and hop on YouTube to search “tune up an old hand plane” or “how to use a hand plane.” There will be more than enough hours of video to make up for what you missed in shop class.
The best thing about the toy chest is that it is very easy to build. All you need is the basic understanding of woodworking and a few tools to get started. You can also modify your kid’s toy chest in any way you want or build in a different design or color different from the one pictured above. You can try some other designs for your plan in the below-mentioned link.
An assortment of chisels should be part of every workbench. Chisels are not just for wood carvers. Any woodworker will need chisels to clean out joints and saw cuts. Look for chisels made of high-alloy carbon steel or chromium-vanadium alloyed steel. Hardwood grips are best, especially if they have metal caps on them. This will keep the end of the handle from becoming malformed when you hammer on it.
Hi Eva – Lots of folks rent space in upscale flea markets/craft stores to sell their projects. I have not had to do that yet since I have had good luck selling on Craigslist. BUT< BEWARE that scam artists work Craigslist. When they email you and ask about the "ITEM" rather than the project by name, that's a scam artist, delete them. Do not open them. I have a full time business and my shop time for projects is limited so I don't make a bunch of things. One more tip, lumber is much cheaper at a local saw mill, rather than lumber yards. Check them out in your area.
It’s mostly been learn by doing for me. I can’t afford to go somewhere to take any lessons. However, I do learn from books, DVDs, and videos on the internet. I still believe that learning by doing is the best way. Books and videos can get you going in the right direction but when you do it on your own all kinds of problems crop up that you have to solve. For example, when woodcarving the best way to understand what carving with the grain is is to carve with a carving tool. Same thing about sharpening a carving tool. You had better learn how to sharpen by sharpening your tools when they need it. You’re dead in the water if your carving tools are not sharp.
Break down plywood Following the cutting diagram, crosscut plywood along the line marked “first cut”. Take the smaller of the two rip 3/4″ plywood according to diagram and cut list. For safety and easier handling, use a circular saw with a good quality blade (following a straight edge guide for a straight cut) for first cross-cut on plywood. If you are not confident in your circular saw’s ability to cut straight lines with no tear out, leave yourself 1/4″ of extra material (there is enough extra material in a 4′ x 8′ sheet of plywood to do this) and make your final cuts on the table saw.