Use the Cutting List (see Additional Information, below) as a guide for cutting all the parts. The next step is to mark the shelf positions on the shelf sides. It’s important to keep track of the orientation of the parts. For reference, we placed a piece of masking tape on the top of each side, and on the top side of each shelf. Justin and Jackson used a framing square to draw lines indicating the bottom of each shelf (Photo 1).
I work with a lot of rough sawn boards (Wood Mizer) that are up to 12 inches wide. The worse defect is twist. First I saw the stock to rough project lengths and then using winding sticks, I attack the twist with a #5 hand plane, gradually moving the winding sticks toward the center. If there is bow or cup I can plane that out also. I now have a reference surface that can go thru my planer. The finished boards are perfect. This is not really difficult or excessively time consuming.
The knotty pine bookcase parts are all standard dimensional lumber that you can find at any home center. We joined the shelves and legs with biscuits. If you don’t own a biscuit joiner but still want to build this project, you can simply nail or screw the parts together and fill the holes. We used a table saw to cut the 1-1/2-in. square legs from 2x4s and a router with a 45-degree chamfer bit to bevel the edge of the top. If you don’t have a table saw or router, you can just use stock 2x2s for the legs and leave the edge of the top square.
But what if you want to make a box? The revered (and overly-mystified) dovetail joint is a very strong way to join corners of boards. Of all features that non-woodworkers admire today, the dovetail joint is the one that creates the most awe. It is composed of one side cut into wedge-shaped “tails” that mate into corresponding “pins.” When fitted together, the wedge shape prevents the boards from sliding apart in one direction. This joint has been very standard construction since the 1700s. Never meant to impress, it was usually intentionally hidden behind veneer, molding, or paint so that no one would have to look at that “ugly” joinery. It wasn’t until the arts and crafts movement that visible joinery was considered an aesthetic asset. Today, making dovetail joints has become a litmus test for serious woodworkers, but don’t let this scare you away from trying it. Check out a few of the four million “How to Cut Dovetails” videos online and then get into the shop. It’s much more straightforward than people think: Cut tails. Trace the tails on the other board. Then cut out the waste you traced. That’s pretty much it. All the fine tuning is just practice.
In recent years, this versatile and accurate tool has become a fixture in the work shop and at the work site. Also called a “chop box,” the miter saw consists of a powerful circular saw mounted on an arm that hinges at the rear of the tool. When the blade is lowered in a chopping motion, it cuts through the workpiece, passing through a slot in the base. The motor and blade can be pivoted with respect to the base for miter cuts. Another adjustment makes it possible to tilt the blade, too, allowing for compound miter cuts, handy for jobs like cutting crown moldings, which are set at a pitched angle and that must also turn around corners. The diameter of the blade determines the maximum cut width, with standard sizes ranging from 8-inch blades up to 15 inches. A 10- or 12-inch saw is sufficient for most jobs.
And with many homes falling into the “contemporary but traditional’ style that has taken over the decade, these wine racks are in high demand and can fetch a pretty penny for even a more simplistic design.Feel free to get creative with the design for some more bargaining power. And for a design to hold a small number of bottles, you can expect up to $50 per unit sold.
There is a seemingly endless selection of power tools. Variations of tools that were only seen in large cabinet shops and furniture factories can now be found at the local big box hardware stores. Prices are lower today than they have ever been in terms of real dollars. Quality can vary and old brand names don't always mean what they used to. So where do you start?