Break down plywood Following the cutting diagram, crosscut plywood along the line marked “first cut”. Take the smaller of the two rip 3/4″ plywood according to diagram and cut list. For safety and easier handling, use a circular saw with a good quality blade (following a straight edge guide for a straight cut) for first cross-cut on plywood. If you are not confident in your circular saw’s ability to cut straight lines with no tear out, leave yourself 1/4″ of extra material (there is enough extra material in a 4′ x 8′ sheet of plywood to do this) and make your final cuts on the table saw.
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I just moved overseas and had to give up all of my power tools due to space limitations and power incompatibility. Upon arrival the first power tool that I bought was a cordless drill/driver and the second was a circular saw. I then modified the saw to improve its performance for cabinet quality work by putting a zero clearance baseplate (just a piece of 1/4″ plywood screwed to the base) this allows the saw to cut plywood panels without tearing up the edges. I also bought a length of aluminum rectangle tube stock for a straight edge. Together the straight edge and the zero clearance baseplate makes the circular saw a fairly accurate tool for plywood construction projects. It’s not as easy to use as a Festool track saw but it cuts almost as clean and cost about 1/5th the price.
As Chief Creative Officer and Founding Partner at Brit + Co, Anjelika Temple brings her voracious consumption of all things creative and colorful to DIY projects, geeky gadgetry finds and more. When she's not DIY-ing her heart out, you'll find her throwing dinner parties with friends or adventuring with her husband David, their daughter Anokhi, and their silly dog Turkey.
Hi, Patrick. “When I get home, if I need to crosscut the 18×8 piece, is that possible on a cabinet saw with a crosscut sled or better with a track saw?” That is possible to do on either a cabinet saw or a track saw, and you can end up with the same result. If I were doing this in my shop I would do it on my table saw because I have one and it would be a quicker setup, but if I didn’t have a table saw I would use a track saw. I have a friend who builds beautiful furniture and cabinetry with a track saw, and he doesn’t feel that it limits what he can build.
Start by building a base out of 1x or 2x lumber. Make its depth 1 1/2 to 2 in. less than the depth of the bookcase itself. Its height must be 1/8 in. taller than the baseboard molding you plan to install to make sure the molding slips in easily. Set the base into position and check for level right to left and front to back. Fasten it to the wall studs using 3-in. drywall screws [ 1 ]. Also drive angled screws through the inside of the base and into the floor.
Always be on the lookout for usable wood. You might be able to salvage some. You can use a metal detector to find nails and screws. You don’t need a full fledged metal detector. I use a pinpointer made by Garrett. If your wood has some woodboring beetles you can still use it if not eaten too badly. A healthy dose of cyfluthrin will take care of them.
Manufacturing the furniture is one of the most complex crafts, because manufacturing the good quality furniture requires a lot of skills, tools and rich experience. As the part of interior, the furniture is always on the visible place and it is often the main element of interior decorations. Because of this, its manufacture does not allow any mistakes. Just a tiny error on a visible place can often ruin all the effort that was made to produce that piece of the furniture. Because of that, a quality furniture plan is one of the basic things for reducing the risk of errors.