You can do this with a dado blade, or alternatively, you can simply make two passes with a standard kerf table saw blade. I often do the “two pass method” for 1/4″ dado and rabbet cuts simply to save time, avoiding setting up a dado blade. Set up a sacrificial fence on your table saw because you will be spinning the blade right next to the fence. Set your blade height to 3/8″, and remove a width of 1/4″.
An assortment of chisels should be part of every workbench. Chisels are not just for wood carvers. Any woodworker will need chisels to clean out joints and saw cuts. Look for chisels made of high-alloy carbon steel or chromium-vanadium alloyed steel. Hardwood grips are best, especially if they have metal caps on them. This will keep the end of the handle from becoming malformed when you hammer on it.
Measure back opening (the plywood sits between the protruding outside edges of the sides that were formed from the rabbets that were previously milled, and fully overlaps the backs of the carcass top and bottom panels). Cut 1/4″ plywood to fit snugly. Even though I have a large cabinet saw equipped with ample outfeed support, I like to make the cross-cut first using a circular saw for a safer, more controlled operation, and then rip to width on a table saw. Be careful when cutting 1/4″ plywood on a table saw, as it can flex, allowing the material to rise above the blade which can cause a dangerous kickback. Use a slow feed rate, apply steady downward pressure when needed, and be sure to use your blade guard for this operation.
I agree with your list. My table (cabinet) saw has a router mount built into the table to the right of the blade and it works great. The table is flat cast iron and I can use the table saw fence. I’ve also built an auxiliary fence with dust collection and more features. The only downside is I can’t use a router lift and have to make depth adjustments under the table. To avoid frequent band saw blade changes, I have two: a big one (17″, 2HP, 12″ thick capacity) for typical work and a 9″ bench-top unit that I keep a narrow blade in. I also build radio control airplanes and the small one works great on small stock.
If you would like to follow up on these things to learn how to work wood yourself, you could comb through a Google search for each of the topics listed but, to simplify your education, I recommend picking up a few helpful books to start. The first two are mostly about techniques, and the last one is about how to choose which hand tools to purchase.
Once you have the four aforementioned handheld power tools in your arsenal and you've had time to get comfortable with using them, its time to make your first (and likely most important) major tool purchase. The table saw is the heart and soul of every woodworking shop, the centerpiece around which all of the other tools are used and organized, so you'll want to buy the best table saw that your budget can comfortably afford. Take the time to learn which features you really want and the table saw that best fits your budget and your needs. This article will show you the most common features, and how to determine what features you need and how to know if those features are really well built, or simply added on to the saw because they are selling features.
Another option is the circular saw mated with a metal guide (known as a track saw ). These systems have quickly come into their own and can deliver exceptional results. They are ideal for both ripping and cross cutting sheets of plywood, but can handle solid stock if it is wide enough. These systems can cost as much as a table saw but they are compact and very portable.
There is significant evidence of advanced woodworking in Ancient Egypt. Woodworking is depicted in many extant ancient Egyptian drawings, and a considerable amount of ancient Egyptian furniture (such as stools, chairs, tables, beds, chests) has been preserved. Tombs represent a large collection of these artefacts and the inner coffins found in the tombs were also made of wood. The metal used by the Egyptians for woodworking tools was originally copper and eventually, after 2000 BC bronze as ironworking was unknown until much later.[2
Can a Makita or Festool Track Saw be a good substitute for a table saw? I’m new to woodworking and have a small shop space in the basement of my home. Doing some reading on several forums, many seem to prefer the track saw over a table saw. Will I be able to do cabinetry such as closets, bathroom vanities, etc with a track saw and track saw table setup?
This is the most fundamental joint in all wood construction. Whenever we have to join a horizontal member (like a chair rail) to a vertical member (like a leg), we need to interlock these pieces at a right angle. By fitting a tenon into a corresponding mortise (hole), we can create a solid 90° joint. Although it may look intuitive to make, achieving a nice, tight fit requires careful technique and practice. There are many ways to make a mortise, but I use a stout chisel designed for that task and simply determine the width of the tenon based on that chisel’s dimension. Cutting the tenon is usually a matter of four straight saw cuts. When you do learn how to lay this joint out properly and cut it to a snug fit, the world of woodworking opens up to you. At that point, you know all the joinery required to build most tables and chairs.
Mallet. A mallet is a wooden hammer. If you're going to use a chisel you have to use it with a mallet. Using a regular hammer is a big no. Wooden projects such as furniture almost always require tapping to put things in place or to make them stronger. Using a regular hammer will most likely cause damage. Mallets are your only option. Get them is a few different sizes so they suit all your projects big and small.
I know I’ve been a little MIA but we’ve had a big project in the backyard, an overwhelming workload (which we planned on being MUCH less), and then decided to hire out for some help to haul away a huge amount of dirt. Unfortunately, that ended up with the guy we hired stealing from us…..uggggh. When will we ever learn to not be so trusting?! Steve and I both have a problem with that……but when did being “too trusting” become such an extreme character flaw?!! Sad. Anyway, the whole situation is under investigation and there are some definite twists to the story that the crime-show-watcher in me would love to share with any other crime-show-watching enthusiasts out there. ;) Hopefully soon.
Make It: Paint four clothespins black. Thread a 4-inch-long black chenille stems through the two holes of a large black button. Twist and curl the ends of chenille stems where they meet to form antennae. Glue googly eyes just below the antennae. Next, cut three 3-inch pieces of black stems for each ant. Have your child help you thread all three though the spring hole in each clothespin and adjust to form the legs. Glue the face and two more black buttons to the top of each clothespin. Then use the clips to secure your tablecloth, and enjoy a carefree meal in the summer sun.
Thickness planer. A thickness planer is used to fix surfaces of imperfect wood. If you are picking up less than perfect wood from the lumberyard, wood with some surface defects, a planer will let you fix that wood in the quickest time. A thickness planer pays for itself quick as it allows you to buy cheaper wood that doesn’t have perfect surfaces and fix it yourself. Be careful though. You loose wood during planing. So the remaining amount of wood still has to be worth the price you paid for it.