There are some who also swear by their bandsaw for ripping lumber. A bandsaw can cut faster and is far safer to use than a tablesaw. I personally still prefer to use a tablesaw for ripping for two reasons. First, the bandsaw table and fence are smaller than a typical tablesaw. I find this makes it harder for me to keep a straight edge. Second is the quality of cut. A bandsaw rip will usually be rougher than a tablesaw rip.
Rip the 3/4-in. plywood to width for the case sides and shelves using a table saw or circular saw and straightedge guide. Crosscut the case sides to length, making them 2 in. shorter than the distance from the top of the base to the ceiling. Then, cut all the shelves to length. The shelves should be no longer than 36 in. to keep them from sagging under heavy loads. Before proceeding, finish all the plywood pieces.
Made this bookshelf with a little alterations. I made it 8'x8'. There was no cutting involved because I bought 8' 1x3's. There are 8 shelves of slightly varying heights. If I did it again I would have about 12 shelves on the 8' but we will stack on this. I stained it using a poly-stain. Thought this would take less time. I will never use this again. It left drips all over the place..even though I was being careful. I would have been better off using stain then polyurethane. I also made the mistake of bying oil based (rushing in the store). Didn't realize until I went to wash my hands. If you ever do this...I found out that cooking oil followed by dishsoap works great to take oil based paints off your hands. I also used 5/16" rod because there wasn't any flex and I was making the shelves so big (used a 5/16" drill bit too so the fit was a little tight :) . Couldn't find the acorn nuts after 4 stores so I ordered them on Ebay ($10 inc shipping for a box of 50). Only put them on front because I needed 64. I also put metal cable on the ends (drilling two holes at the end of each shelf and x'ing it) so the books wouldn't fall off (got this idea from the poster who used clothesline). It cost a little over $200 when done (CT prices are high) but it is much sturdier than a Melemie shelf that would have been this price. My husband did not not believe it wouldn't "rack" but it is VERY sturdy. Will be making more.
Manufacturing the furniture is one of the most complex crafts, because manufacturing the good quality furniture requires a lot of skills, tools and rich experience. As the part of interior, the furniture is always on the visible place and it is often the main element of interior decorations. Because of this, its manufacture does not allow any mistakes. Just a tiny error on a visible place can often ruin all the effort that was made to produce that piece of the furniture. Because of that, a quality furniture plan is one of the basic things for reducing the risk of errors.
I studied forestry at Penn State University and then spent ten years working in the utility line clearance industry with the Asplundh Tree Expert Co. While building my house, I began to get into carpentry and woodworking, and later went to work as a finish carpenter. Eventually, I started taking on some minor woodworking jobs. I realized I needed some real shop experience, so I took a job in a stair shop building custom staircases for about five years. While there, I began to set up a shop of my own with the intention of going into business for myself, which I did in 1998. I’ve been on my own since.My typical day is usually pretty simple. I’ll spend an hour in the morning on the computer promoting my shop and looking for leads. Around 8:00 A.M. I open up the shop and work on whatever I’m doing until 4:00 or 5:00 P.M.
Jim, I belong to Charles Neil’s website and get his DVDs and watch his videos. He’s a great teacher. However, if I had to travel all the way up to Virginia I’d be out of luck. The Internet is a great asset for woodworkers. BTW, I wish the college you teach in was right here in my town. If it were I’d enroll because I know that you are a fine woodworker. Traveling somewhere to a class is an expense that I couldn’t afford in money and time.
Robyn Mierzwa is the founder of Makeville Studio, a community workshop established in 2008 that offers classes in woodworking and furniture making in Brooklyn, NY. A self-taught woodworker, Robyn has honed her craft over many years and continues to learn something new on every project. In addition to furniture making, she is passionate about teaching and is grateful for the opportunity to help others tap into their creative selves through craft.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
You should also double-check the length of your all-thread rods. I'd dummy one up and try it out before cutting all of them. It needs to be just long enough to catch a couple of threads and snug down without punching out through the cap nut. The actual "cap" portion of cap nuts is fairly thin, and if the all-thread is even a bit too long it will punch through the end when you snug it up.
Next, grab a role of tape to make your rounded corners for the arms and back supports. Do a rounded corner for the two outside armrests, and for both outside pieces of the table top. Create rounded corners for the top of the backrest supports as well(Part H). Cut with a jigsaw and use an orbital sander to smooth the edges. Check out photos in later parts of the project to see the rounded edges.
Every project needs some tools and material to build on. The tools and material you will need in this plan include Miter saw, jigsaw, measuring tape screws and screwdriver etc. We will suggest you take high-quality material for the plan. Read the source tutorial and watch the video tutorial below for more details. Follow all the steps properly to make a nice and strong Rustic cooler. The tutorial explains the procedure for building this awesome gift. Make sure to use the only high-quality material for any woodworking project.
So what is it about starting a woodworking school? It seems that every time I open a woodworking magazine, there is yet another ad for a new woodworking school - usually run by a furniture maker. They're probably thinking, "It can't be that hard, right? I know how to make furniture, I have some tools and I can keep doing my own furniture. But I can attract students and teach them anything they want to know at the same time?"
If you are wanting to build great looking chairs for your patio you've come to the right place. I bought a home late last year and didn't have any patio furniture whatsoever. My dad had built a beautiful piece for their home and so I credit him with design help and the inspiration to build my own. This setup is perfect for enjoying a relaxing evening out on the deck with friends or family. I built my chairs out of cedar because cedar does not rot and stands up against the outdoor elements quite well. You can use pine as long as it is painted or coated with a thick finish of poly.
Start by arranging all the parts on your work surface. Justin used a flux brush to spread the glue in the slots, and onto the biscuits after they were installed. Any small brush will work, though. When you have everything assembled, install clamps to hold the sides tight to the shelves while the glue dries. Check by using a framing square or by measuring diagonally from opposite corners to make sure the bookcase is square. Adjust it if needed. Then tighten the clamps. This is a good time to take a break while you let the glue dry for about an hour.
Finding a toolbox for a mechanic, for his hand tools, is not a big challenge at all - there are dozens of the tool boxes available on the market, from huge roll-around shop cases to small metal boxes. Plumbers, electricians, and farmers are well served, too, with everything from pickup-truck storage to toolboxes and belts. But, if you are a shop-bound woodworker then the case changes. You get to need a tool box that suits the range and variety of hand tools that most woodworkers like to have. For those who deny making do with second best, there's only one solution, you’ve to build a wooden toolbox that should be designed expressly for a woodworking shop.
Break down plywood Following the cutting diagram, crosscut plywood along the line marked “first cut”. Take the smaller of the two rip 3/4″ plywood according to diagram and cut list. For safety and easier handling, use a circular saw with a good quality blade (following a straight edge guide for a straight cut) for first cross-cut on plywood. If you are not confident in your circular saw’s ability to cut straight lines with no tear out, leave yourself 1/4″ of extra material (there is enough extra material in a 4′ x 8′ sheet of plywood to do this) and make your final cuts on the table saw.