Plywood shelves are simple to cut, but look a little thin and can sag over time under the weight of books and other payload. I like to apply a solid hardwood strip of at least 1″ thick to strengthen the shelf and give it a more robust appearance. Cut four strips to 3/4″ x 1″ x 36-1/4″ (slightly longer than the shelf itself, allowing you to trim flush later). I attach this strip by simply gluing and carefully clamping for good alignment, gluing the 1″ thickness to the plywood. In the past I have also used biscuits or brads for attaching the strips, but I have found it to be unnecessary, and the method I currently use delivers great results every time. Use a lot of clamps to ensure a good bond between the plywood and edge strip. Carefully force each surface flush as you move from clamp to clamp. If you are careful here, you can save yourself a lot of sanding effort later.
As part of the job, woodworkers prepare and operate saws, drill presses, routers, sanders, lathes, shapers, milling machines, and planers. Often using a template, woodworkers measure and verify dimensions, cut, and shape wooden parts. Woodworkers stain or coat the wood products with sealers and topcoats, such as varnish and lacquer. But, they also often install hardware, fit electrical components and specialty products, such as metal trims and glass.
Your first backsaws should be (1) a dovetail saw, with fine rip teeth, used for cutting joinery along the grain (like dovetails), (2) a “carcass saw” used for cutting across the grain (fine cross cut teeth), and (3) a larger tenon saw used for cutting deeper cuts, like tenon cheeks, along the grain (rip teeth). All three saws are used very, very often in my workshop. You could certainly get by with just a larger dovetail saw and a carcass saw at first, if you don’t plan on immediately cutting large tenons. Buying backsaws can be very confusing because there is no standardized naming system, and a dovetail saw can be turned into a carcass saw (and vice-a-versa) by sharpening it differently. And practically everybody that’s selling antique saws mixes the names up. My buyer’s guide really clears this confusion up and will help you know what to look for.
Dan, my work space that is available for power tools is quite small, about 6′ x 20′. It may seem like a lot on the surface, but a long rectangle is a bear to work in. It requires a lot of serpentine action. That said, I don’t have too much room for large footprint tools. I have settled finally on three big tools; a small bench saw, a thickness planer, and a drill press. I had to forgo the jointer, so I use hand tools to make up for it’s absence (as I do with a lot of my hand tool techniques). I have gotten to the point where I can flatten one side and true an edge of a board reasonably quick. I then finish it up with the thickness planer and table saw, giving me a nice flat board. I guess what I am basically saying is, there’s more than one way to skin a cat, and don’t write off hand tools as a quaint way to experience the past. They worked for thousands of years, and still do! Thanks for the blogs, they make for great reading.
Any serious woodworker knows that square and flat Any serious woodworker knows that square and flat stock is the key to producing fine work so it’s time to skip the hand tools and graduate to the JJ-6HHDX 6 in. long bed jointer. This beast boasts a helical insert cutter head with staggered carbide inserts yet runs quietly and ... More + Product Details Close
The next important hand tool for the woodworker is an accurate tape measure. Get a retractable one that is at least 25 feet long. Any longer than that, and you start having problems getting it to roll back up. Since measurements on large scale projects can be very susceptible to even the most minute measurement variations, you’ll want to make sure the “hook” or tab at the end of the is firmly attached, with no give. When they get loose, you’ll have as much as 1/8” variation in your measurements. This can add up to some severe accuracy problems in the long run.