This is the most fundamental joint in all wood construction. Whenever we have to join a horizontal member (like a chair rail) to a vertical member (like a leg), we need to interlock these pieces at a right angle. By fitting a tenon into a corresponding mortise (hole), we can create a solid 90° joint. Although it may look intuitive to make, achieving a nice, tight fit requires careful technique and practice. There are many ways to make a mortise, but I use a stout chisel designed for that task and simply determine the width of the tenon based on that chisel’s dimension. Cutting the tenon is usually a matter of four straight saw cuts. When you do learn how to lay this joint out properly and cut it to a snug fit, the world of woodworking opens up to you. At that point, you know all the joinery required to build most tables and chairs.
10. While manufacturing the furniture, another important thing besides the precise parts manufacture is the assemblage. The pieces, when fitted, should come together easily, and not require to be twisted, sprung or bent in order to put the piece article together. It is the practice with skilled cabinet maker to put a piece of furniture completely together once (without glue, screws or nails)to see that everything fits right, before putting together permanently. After fitting the parts of a piece of furniture and before gluing, smooth such parts as cannot readily be smoothed after putting together permanently.
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Jim, I belong to Charles Neil’s website and get his DVDs and watch his videos. He’s a great teacher. However, if I had to travel all the way up to Virginia I’d be out of luck. The Internet is a great asset for woodworkers. BTW, I wish the college you teach in was right here in my town. If it were I’d enroll because I know that you are a fine woodworker. Traveling somewhere to a class is an expense that I couldn’t afford in money and time.
Build this handy stool in one hour and park it in your closet. You can also use it as a step to reach the high shelf. All you need is a 4 x 4-ft. sheet of 3/4-in. plywood, wood glue and a handful of 8d finish nails. Cut the plywood pieces according to the illustration. Spread wood glue on the joints, then nail them together with 8d finish nails. First nail through the sides into the back. Then nail through the top into the sides and back. Finally, mark the location of the two shelves and nail through the sides into the shelves. Don’t have floor space to spare? Build these super simple wall-mounted shoe organizers instead!
You can do this with a dado blade, or alternatively, you can simply make two passes with a standard kerf table saw blade. I often do the “two pass method” for 1/4″ dado and rabbet cuts simply to save time, avoiding setting up a dado blade. Set up a sacrificial fence on your table saw because you will be spinning the blade right next to the fence. Set your blade height to 3/8″, and remove a width of 1/4″.
Thank you for sharing your story! Would love to hear how you got started with your blog and business too someday, I always find it so interesting what inspires people to shift their career path. I can’t believe you’ve learned so much with YouTube videos! And congrats on creating such a successful business from scratch and also having the courage to walk away when you knew it wasn’t for you anymore. We’re having a home built next year, so look forward to checking out all the custom work you’ve done with your place!
Thank you for that info. Is there any recommended size for crosscutting? Lets say I purchase a 4×8 sheet of plywood or MDF at my local home center. I have them cut it down to strips of 18×8 (for example). When I get home, if I need to crosscut the 18×8 piece, is that possible on a cabinet saw with a crosscut sled or better with a track saw? Reason I ask, that will most likely be my scenario when I purchase lumber. I would rarely bring home a full 4×8 sheet from the store because it’s easier to transport it in smaller widths. I’m at the point to make some tool purchases, and seeing if I should go solely with a track saw for my scenario or get both? I do have a 12 inch compound miter saw but cutting to size on that with 18 inch depth panels is hard in one pass.
We'd been meaning to build these for over a year to replace a bulky entertainment center plus some cobbled together shelving for our TV wall. With a new 32" panel TV that only needed an 8" front-to-back shelf, this looked like a good choice! Since we live in rented housing, we couldn't attach anything to the walls but wanted something large enough to cover an exactly 8' x 8' wall without protruding the 27" into the narrow living room that the old furniture had while being "knock down-able" for future moves. Main problem = no real workspace for 8' uprights.
The next hand tool every woodworker should have is a nail set. In fact, you should have several sizes. They look like awls, and you use them to drive nail heads into the wood so they are flush or right below the surface. This allows you to fill the holes and prepare for staining or painting. The nail setter will usually have either a convex or concave surface to grip the nail better and keep it from sliding off and marring the wood.
An old piece of wood and a few hooks will help you to create a beautiful hanger for your favorite coffee cups. Just add the hangers, stain the wood and then hang it on the wall. This is a project that takes little time and will cost very little if you already have the wood on hand. You just have to purchase the hangers which are relatively inexpensive.
I built my first bookcase in middle school. A multitiered assemblage of wooden planks laid across stacks of bricks, it was reminiscent of pieces from the early Flintstone Period--and I was proud to have made it myself. Since that masterpiece, I've built 50 or 60 more, most while working as a cabinetmaker for an interior design firm, where I learned the carpentry skills, design guidelines and construction techniques used in the bookcase shown here. Basically consisting of three plywood boxes fitted with a hardwood face frame, this piece looks built-in because it spans from wall to wall, and is trimmed with molding at the ceiling and floor. I used 3/4-in. birch plywood for the cases, 4/4 sustainably harvested African mahogany for the face frames and 3/4-in. mahogany plywood for the sides surrounding the doorway. With moderate skills and some patience, it wouldn't be hard to make this project fit any space.
Luckily, we have also managed to find a detailed video tutorial of the Barn door project that illustrates the process of building a Barn door of your own. The steps and instructions in the video tutorial are different from the source links listed above. Actually, you can make different types of designs for your Barn door depending on which one you can afford easily and DIY on your own.
Basic woodworking tools are different from beginner woodworking tools. For one thing, I don’t like to use the word “beginner” unless I am using it accurately. It’s not a very useful label, in my opinion, because it implies that there are clear-cut and hierarchical steps in your growth as a woodworker. Who wants to return to grade school during his or her valuable shop time? So I only use the word “beginner” when I’m talking about someone who is touching woodworking tools for the first time.
While some people consider the circular saw to be more of a carpentry tool than a fine woodworking tool, but some would disagree. There may be no more versatile basic handheld power tool than a circular saw. When used with a clamp-on straight-edge, the circular saw can be just about as accurate as a table saw and handle quite a few of the tasks that one would attempt with a table saw, particularly cutting sheet goods such as plywood or medium-density fiberboard. When woodworking on a budget, a quality circular saw should be the first handheld power tool purchased, as it is the one that will likely be the most useful as you get started.
Whether you really need your privacy or you just want to add a bit of rustic charm to your home, this tree branch privacy screen is a great DIY project. It sort of looks like a bamboo shade and is really easy to make. You just need a few strips of thin wood and as many sticks or branches as you want to add. Hang it wherever you feel you need a bit of extra privacy.
If you can buy a bunch of tools at one time, you can save a ton on shipping, as the more you buy, the lower the rates. Also, take advantage of free shipping offers. Compare to see where you can get the best deal. Whatever you buy, make sure it is high quality. I have a Nicholson backsaw I bought at a local store before I knew of the woodworking suppliers. It has never been used much, but cuts much slower than saws such as Gramercy or Lie-Nielsen, even though mine have smaller teeth than the Nicholson.
Finding a toolbox for a mechanic, for his hand tools, is not a big challenge at all - there are dozens of the tool boxes available on the market, from huge roll-around shop cases to small metal boxes. Plumbers, electricians, and farmers are well served, too, with everything from pickup-truck storage to toolboxes and belts. But, if you are a shop-bound woodworker then the case changes. You get to need a tool box that suits the range and variety of hand tools that most woodworkers like to have. For those who deny making do with second best, there's only one solution, you’ve to build a wooden toolbox that should be designed expressly for a woodworking shop.
At the same time, in order to improve your skills, you have to first use those skills and will make mistakes as a novice. How quickly those are overcome and improved on varies from person to person. Some craftsmen grasp a skill quickly and progress to higher levels, others, for several reasons, take more time. Those that do this quickly thrive as self-taught artisans.
The engineering involved in building this garden bench is pretty simple, and we have provided some links to get a full cut list and plans with photos to help you along the way. Additionally, to the stock lumber, you will need wood screws, barrel locks, and hinges to complete the table. A miter saw or hand saw is also extremely helpful for cutting down your stock to the correct angle and length.
2 small Japanese pull saws, a western push saw, fret saw, set of chisels, bit brace with a roll of arbor bits, rabbet plane, side rabbet (trim) plane, 2 shoulder planes, 3 set of diamond stones, slip stone, multiple files, a rasp or two, 2 small bar clamps, a mini vise, hand scrapers, scratch beader with cutters, combination plane with cutters, smoothing plane, jack plane, block plane, combination square, steel straight rule, 12′ tape measure, small bottle of glue, a few short dowels, 2 marking gauges, and a few different marking instruments (awl, pencils, marking knife).
Thinking about starting a crafts or DIY business? Take a look at these creative ideas using pallets, which have become very popular. One of the reasons many enjoy creating DIY ideas into DIY projects with pallets is there are so many different type of items and decorations that can be made from this rustic wood. Pallets are simply leftover wood and using them is a very eco-friendly and green thing to do. If you choose to make these crafts to sell, you’ll be pleased to discover that many pallet crafts can be created over a weekend. So give DIY pallet projects a try, there are so many here to enjoy! Happy Building and Selling!
Learning how to use tools to create what you envision in your mind is one of the most rewarding activities a man can involve himself in. Even though many of us today missed out on this first-hand training in high school shop class, there are a lot of folks that are buying books and reading blogs all about it. By learning how to tune up their grandfather’s hand plane they are seeking to once again tap into that deep-rooted desire to create and build with the knowledge of their mind and the skill of their hands.
It wasn't until the end of the eighteenth century when the first woodworking machine was patented. Some of the basic principles of the earliest woodworking machine tools are still in use today, but the new machines are faster, more powerful, and easier to use than previous generations. We carry a full range of stationary woodworking machines including table saws, miter saws, band saws, drill presses, mortisers, shapers, planers and more. If you have any questions or need help finding what you need, give us a call or email and we'll assist you in finding the right woodworking machine.
Robyn Mierzwa is the founder of Makeville Studio, a community workshop established in 2008 that offers classes in woodworking and furniture making in Brooklyn, NY. A self-taught woodworker, Robyn has honed her craft over many years and continues to learn something new on every project. In addition to furniture making, she is passionate about teaching and is grateful for the opportunity to help others tap into their creative selves through craft.