Stiles are 2-1/2″ x 72″, the top rail measures 1-1/2″ x 32-3/4″, and the bottom rail is 2-1/2″ x 32-3/4″”. My favorite way to assemble frames is with a pocket hole jig, but you can also choose to use biscuits, or simply use brads to nail individual face frame pieces into place. I sometimes use that approach for large built-ins, where it may be cumbersome to construct a face frame on-site during the installation process. The school that will receive these bookcases requested that the face frame go all the way to the floor to prevent pencils and other items from rolling underneath. I generally prefer to keep the face frame about 2″ from the floor to lighten the appearance, but this is a stylistic choice. On larger pieces, such as armoires, I like to keep them high enough to allow a vacuum cleaner to pass underneath.
Vacuum cleaner. A wet and dry model is preferred. Dust collection is very important from the aspect of your safety and health while working in the wood shop. If you are working in an enclosed space, dust collection and removal is a must. While we recommend getting a dust collector, you can start with a good wet and dry vacuum cleaner. It will help you keep your work area clean while working on a project , as well as clean up the place at the end of the day.
You really don’t have to do anything to get a great set of coffee tables. Well, you do have to gather a few tree trunks or stumps. Just sand them down a bit, and cut them off to make them flat. You can have a collection of different sizes sitting around the room and in different shapes. Stain them if you want but you can leave them natural for a really rustic look.
Last but not least, every shop needs safety measures. Reading all safely requirements for tools is important, but there are also other issues one needs to deal with. First, it is important to use proper eye protection. Accidents do happen, blades crack and wood does go air born. Therefore, if you value your eye sight it is important to wear safely glasses. Second, you also need ear protection. Since many power tools give off a high decibel noise, the ears become damaged over time, which can cause tinnitus. There are many different ear protections on the market so choose the one that works best for you. The final safety measure is dust collection. Dust collection is often overlooked because it tends to be invisible, but it can enter the lungs and, over time, inhibit the air capacity of your lungs.
Thickness planer. A thickness planer is used to fix surfaces of imperfect wood. If you are picking up less than perfect wood from the lumberyard, wood with some surface defects, a planer will let you fix that wood in the quickest time. A thickness planer pays for itself quick as it allows you to buy cheaper wood that doesn’t have perfect surfaces and fix it yourself. Be careful though. You loose wood during planing. So the remaining amount of wood still has to be worth the price you paid for it.